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Binoj Chathampuriydam profile
Binoj Chathampuriydam
Senior Officer | Battery Assembly
AVAILABLE FOR NEW OPPORTUNITIES

Hi, I'm Binoj
Chathampuriydam

Senior Officer / Battery Assembly / Six Sigma Green Belt

Production engineer with 6+ years driving battery assembly lines from plate preparation to final pack — improving uptime, cutting scrap, and holding quality systems to IATF 16949 standard across high-volume automotive battery plants.

View Experience
6+Years in Production
15%Productivity Gain
98%First Pass Yield
3Certifications
ST-01 / PROFILE

About

NAMEBinoj Chathampuriydam
ROLESr. Officer – Battery Assembly
LOCATIONKottayam, Kerala 686521
PHONE+91 79023 29593
EMAILbinoj50@gmail.com

I'm a dynamic production professional with extensive experience leading battery assembly operations — from plate preparation through final assembly — across India's largest energy and mobility manufacturers.

My approach combines structured problem-solving (4W1H, 8D, FMEA) with hands-on TPM and Six Sigma execution. I've improved negative plate uptime from 25% to 65%, modified tooling to eliminate pinhole defects, and led QC Circle initiatives that cut rework and operator fatigue.

I'm focused on driving measurable, sustained results — better yield, lower scrap, safer floors — while keeping quality management systems (IATF, OHSAS, EMS) audit-ready year round.

ISO/TS 16949 IATF 16949 8D Reports FMEA Kaizen TPM SMED 5S MES
ST-02 / TIMELINE

Experience

Senior Officer – Battery Assembly
NOV 2025 — PRESENT
Exide Industries Limited · Hosur, India
  • Managed assembly operations using PQSDCE methodology — improved productivity by 15%, reduced defects by 20%, maintained 98% FPY and on-time delivery, with zero safety incidents and 10–12% scrap/waste reduction through 5S.
  • Conducted stock reconciliation and inventory planning for BOP, FG, and SIP materials to ensure accurate inventory and uninterrupted production.
  • Maintained quality management systems including IATF, OHSAS, and EMS.
  • Implemented TQM and TPM practices to improve equipment reliability and product quality.
  • Ensured compliance with MES for production tracking and reporting.
Senior Engineer – Production / Assembly
JUL 2019 — NOV 2025
Amara Raja Energy & Mobility Ltd. · Chittoor, India — ASBU 4W Flooded Batteries, Plate Preparation & Assembly
  • Supervised battery production and assembly lines to meet quality and output targets, leading 4 sections as in-charge of PLP/Assembly.
  • Implemented Lean, Kaizen, and Six Sigma for process optimization; ensured IATF 16949 and ISO 9001/14001 compliance.
  • Resolved quality issues using CAPA and 8D methodologies; managed equipment and tooling maintenance to reduce downtime.
  • Tracked KPIs for data-driven improvements; enforced EHS policies, 5S, and workplace safety.
  • Handled customer audits and complaint resolution; implemented MES, traceability, and supported NPI projects.
ST-03 / CAPABILITIES

Skills

Production Planning & Control96%
ISO/TS 16949 & IATF Auditing94%
8D / CAPA / FMEA92%
TPM & Tool Maintenance90%
Kaizen / 4W1H Problem Solving93%
Cycle Time Study & Routing88%
Six Sigma (Green Belt)91%
MES & Traceability Systems87%
ST-05 / RESULTS

Achievements

↑65%

Negative Plate Uptime

Improved from 25% to 65% through process optimization, with a parallel reduction in scrap.

6σ

Black Belt Project Support

Supported a Six Sigma Black Belt initiative to reduce positive plate scrap and rejection in 4-wheeler battery assembly.

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Orifice Plate Tooling

Modified tooling to eliminate pinholes, improving active material distribution and battery discharge performance.

SMED

Changeover Time Reduction

Implemented SMED methodology to reduce changeover time and improve overall line productivity.

0.8km

Pasting Line Uptime

Improved stamped grid pasting line uptime by optimizing carrier mat setup and increasing paper roll size to 800m.

QCC

QC Circle Leadership

Led QC Circle initiatives that reduced plate damage, rework, cost, and operator fatigue across the line.

ST-06 / CERTIFICATIONS

Certifications

Six Sigma Green Belt CertifiedAPR 2022
QCC – Quality Control CirclesAPR 2024
Fundamentals of Capacity Planning & AnalysisMAY 2025
Lean Manufacturing A-Z: Operations Management & Six SigmaJUN 2026
ST-07 / EDUCATION & LANGUAGES

Background

B.Tech, Mechanical Engineering
Avanthi Institute of Engineering and Technology, Visakhapatnam · Apr 2018
First Class Distinction — 7.25 GPA
Intermediate
Narayana Junior College, Visakhapatnam · Mar 2014
8.67 GPA
Elementary School
Saint Francis School, Visakhapatnam · Mar 2012
9.0 GPA
LANGUAGES
English Hindi Tamil Telugu Malayalam
ST-08 / CONTACT

Get In Touch

Open to roles in battery, automotive, and energy manufacturing — production, assembly, and quality leadership. Reach out directly or send a message.

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PHONE+91 79023 29593
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LOCATIONKottayam, Kerala 686521, India
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